ASCM22 | Pittman, P. et al., ASCM Dictionary, 17th Ed., APICS/ASCM, Chicago, 2022 |
Ohno88 | Ohno, T., “Toyota Production System: Beyond Large-Scale Production,” Productivity Press, Cambridge, MA, 1988 |
Shin85 | Shingo, S., “A Revolution in Manufacturing: The SMED System,” Productivity Press, Cambridge, MA, 1985 |
Shin89 | Shingo, S., “A Study of the Toyota Production System from an Industrial Engineering Point,” Productivity Press, Cambridge, MA, 1989 |
Suza12 | Suzaki, K., “The New Manufacturing Challenge,” Reprint, Free Press, New York, 2012 |
Toyo98 | “The Toyota Production System,” Toyota Motor Corporation, Public Affairs Divison, Toyota City, Japan, 1998 |
Wien19 | Wiendahl, H.P., “Betriebsorganisation für Ingenieure,” 9th Edition, Hanser, München, 2019 |
Wild89 | Wildemann, H., “Flexible Werkstattsteuerung durch Integration von Kanban-Prinzipien,” CW-Publikationen, München, 1989 |
Wild01 | Wildemann, H., “Das Just-In-Time Konzept: Produktion und Zulieferung auf Abruf,” TCW Transfer-Centrum für, München, 5. Auflage, 2001 |
Will15 | Wille, T., “Konzeption eines Bezugssystems zur Bewertung des Einführungsfortschritts von „Lean Thinking“ in produzierenden Unternehmen,“ Diss ETH Zürich, 2015 |
WoJo07 | Womack, J.P., Jones, D.T., Roos, D., “The Machine That Changed the World,” Revised Edition, Simon & Schuster, UK, 2007 |
Course 6: Sections and their intended learning outcomes
Course 6 – The Lean / Just-in-Time Concept and Repetitive Manufacturing
Intended learning outcomes: Produce an overview on lean / just-in-time and repetitive manufacturing. Explain the lean / just-in-time concept in detail. Describe the Kanban technique. Identify the cumulative production figures principle. Disclose an implementing procedure and a comparison of techniques.
6.1 Characterizing Lean / Just-in-Time and Repetitive Manufacturing
Intended learning outcomes: Explain Just-in-Time and Jidoka: Increasing productivity through reduction of overburdening, unevenness, and useless effort, or waste. Describe characteristic features for simple and effective planning & control techniques of repetitive manufacturing.
6.2 The Lean Concept / Just-in-Time Concept
Intended learning outcomes: Explain lead time reduction through setup time reduction and batch size reduction as well as further concepts. Describe line balancing through harmonizing the content of work. Disclose Just-in-Time Logistics. Present generally valid advantages of the lean / Just-in-Time concept for materials management and for capacity management.
6.3 The Kanban Technique
Intended learning outcomes: Explain Kanban as a technique of execution and control of operations as well as a technique of materials management. Disclose the adequate long- and medium-term planning for Kanban.
6.4 The Cumulative Production Figures Principle (CPFP)
Intended learning outcomes: Explain the cumulative production figures diagram and the cumulative production figures principle.
6.5 Implementing Procedure and Comparison of Techniques
Intended learning outcomes: Present procedures in implementing effective logistics. Differentiate between Kanban and the order point technique through a comparison of the techniques.
6.6 Summary
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6.7 Keywords
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6.8 Scenarios and Exercises
Intended learning outcomes: Operation time versus operation cost: disclose the effect of varying setup time and batch size. Calculate the effect of cellular manufacturing on lead-time reduction. Perform line balancing through harmonizing the content of work. Determine the number of Kanban cards.
6.9 References
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Case [Course 6]
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