Intended learning outcomes: Produce an overview on distribution planning, distribution inventory, and distribution resource planning (DRP II). Disclose the concept of (integrated) resource management.
Distribution planning is one component of the ERP concept that goes beyond MRP II.
Distribution planning covers the planning activities associated with site and location planning, transportation, warehousing, inventory levels, materials handling, order administration, industrial packaging, data processing, and communications networks to support distribution ([ASCM22], sequence of tasks modified).
Distribution planning determines the distribution network structure, often a multi-echelon structure (see Section 3.1.3). Inventory management in this chain can be handled in principle in the same way that it is for the chain from raw material to final product, via the various structure levels. A central task of distribution planning is resource management in the distribution system, in particular inventory management.
Distribution inventory is inventory, usually spare parts and finished goods, located in the distribution system (e.g., in warehouses and in-transit between warehouses and the consumer [ASCM22]). The terms pipeline inventory, or pipeline stock, are used simultaneously.[note 507]
Distribution resource planning (DRP II) is distribution planning of the key resources contained in a distribution system: warehouse space, workforce, money, trucks, freight cars, etc. ([ASCM22]).
The term DRP II developed as an extension of DRP (distribution requirements planning; see Section 12.2.1), which stands for a deterministic method of management of distribution inventory. The term DRP II was coined in analogy to the term MRP II, an extension of MRP. The techniques of management of distribution inventory do not differ essentially from inventory management in production and procurement. For this reason, they will not be treated in a separate section. However, distribution control is examined in Section 15.4. There you will find a description of important distribution planning tasks and results, such as transport planning and scheduling.
Resource management is, according to [ASCM22], the effective identification, planning, scheduling, execution, and control of all organizational resources to produce a good or service.
Today, the ordered sequence of the three classical tasks as shown in Figure 5.1.4.2 — materials management, time management and scheduling, and capacity management — is used mainly for teaching purposes only. Originally, this sequence came about because materials management takes temporal priority in the planning process with non-time-critical production or procurement. In the classical MRP II concept, the tasks are differentiated so sharply that in materials management, there is no routing sheet. For materials management, there exists only the attribute lead-time offset, which is assigned to each item. This perspective also made concessions to the very limited processing capacity of computers of the day, when the materials management planning process of large firms (the so-called MRP run) often took an entire weekend. It took that much time again to then complete the planning process for scheduling and capacity management (the so-called CRP run). This meant that it had to be possible to perform this process separately from materials management.
When capacities are important, however, all tasks must be performed in an integrated way as resource management, in parallel fashion, in dependency upon each other. This is the case with more recent concepts, including the lean/JIT, the variant- and the processor-oriented concept, as well as advanced planning and scheduling (APS) software. Moreover, limitations on computer capacity no longer exist.
Continuation in next subsection (5.1.5b).
Course section 5.1: Subsections and their intended learning outcomes
5.1 Business Processes and Tasks in Planning & Control
Intended learning outcomes: Describe the MRP II concept and its planning hierarchy. Explain the part processes and tasks in long-term, medium-term planning as well as in short-term planning & control. Present the reference model of processes and tasks in planning & control. Produce an overview beyond MRP II: DRP II, integrated resource management, and the “theory of constraints”.
5.1.1 The MRP II Concept and Its Planning Hierarchy
Intended learning outcomes: Explain the business processes in logistics and operations management of an enterprise, structured according to temporal range. Describe the different degrees of detail in planning. Disclose the aim of data management.
5.1.2 Part Processes and Tasks in Long-Term Planning
Intended learning outcomes: Present long-term planning, also called master planning. Differentiate between master planning and master scheduling. Produce an overview on bid processing, customer blanket order, sales and operations planning (SOP), (detailed) resource requirements planning, requests for quotations, and blanket order processing.
5.1.2b Part Processes and Tasks in Medium-Term Planning
Intended learning outcomes: Disclose medium-term planning & control, also called detailed planning and scheduling. Produce an overview on detailed resource requirements planning, and order proposal.
5.1.3 Part Processes and Tasks in Short-Term Planning & Control
Intended learning outcomes: Present in detail short-term planning & control, also called execution and control of operations. Produce an overview on order release, order coordination, order monitoring and order checking, delivery, job-order costing, and billing.
5.1.4 Priority Planning: Manufacturing Planning & Control Processes Within the Temporal Ranges in the MRP II Concept.
Intended learning outcomes: Explain the manufacturing planning & control processes and priority planning within the temporal ranges in the MRP II concept.
5.1.4b Processes and Tasks in Planning & Control: A Reference Model for the MRP II Concept
Intended learning outcomes: Describe the reference model for MRP II of business processes and tasks in planning & control. Differentiate between materials management, time management and scheduling, and capacity management. Produce an overview on inventory management and control, and master data.
5.1.5 Beyond MRP II: Distribution Resource Planning (DRP II) and Integrated Resource Management
Intended learning outcomes: Produce an overview on distribution planning, distribution inventory, and distribution resource planning (DRP II). Disclose the concept of (integrated) resource management.
5.1.5b Beyond MRP II: The “Theory of Constraints”
Intended learning outcomes: Explain bottleneck capacity as well as the five focusing steps in the theory of constraints (TOC) approach.
