Intended learning outcomes: Describe various scenarios for a truck manufacturer within the EU that wants to sell trucks in the NAFTA area.
Continuation from previous subsection (2.1.3).
What is the implication of FTAs and RoO for global SCM? An opportunity occurs when the companies meet the FTA’s requirements and are allowed to trade tariff-free within the economic area. In most cases, this requires an amount of value adding (VCFTA) to take place within the domestic area. The following example illustrates the issues: A truck manufacturing firm either produces trucks P (tariff code HS8701.20) completely in the EU or produces semifinished products S of P in the EU and assembles them to finished trucks in the NAFTA. In both cases, the company ships its finished goods to its customers in the NAFTA member countries, the United States (USA), Mexico, and Canada. If the value content of the manufacturer’s products, namely, VCP,FTA or semifinished products, namely, VCS,FTA is less than the VCFTA, the company faces the tariff situation shown in Figure 2.1.3.2.
Fig. 2.1.3.2 Tariffs of code HS8701.20 for shipments from one country to another, if there is no free trade agreement FTA in place or VCP,FTA< VCFTA or VCS,FTA< VCFTA (n.a. = “not applicable”).
The tariffs, which can differ depending on type of products, may have a significant impact on the cost optimal supply chain design. Figure 2.1.3.3 shows a case-by-case analysis of the VCFTA threshold fulfillment in a simplified but still realistic supply chain structure for the truck manufacturer.
Fig. 2.1.3.3 Different supply chain design options regarding value content (VCFTA) fulfillment.
The truck manufacturer can either produce P wholly in the EU (scenarios I, II) or meet the VCNAFTA threshold by shifting production of P to the NAFTA regions (scenarios III, IV) and reducing value adding in the EU to production of semifinished products. To stress the influence of tariff costs, this example disregards sourcing, production, and transportation costs and the sales quantity of the destination markets.
- In scenario I, the manufacturer produces all trucks P in the EU and then ships the finished products to the destination markets Canada, USA, and Mexico. Because of the sourcing from non-EU members and no value adding in the NAFTA, it cannot meet either the VCEC-Mexico threshold (50%) or the VCNAFTA requirements (62.5%). From a tariff perspective, the best solution would be direct shipment of P to, and payment of the external tariff of each country.
- In scenario II, the manufacturer is able to fulfill the VCEC-Mexico (50%) by executing 50% or more of its value adding of P in the EU. It can therefore exploit the tariff-free shipment to Mexico.
- Scenario III is possible if the manufacturer decides to produce only semifinished goods S in the EU and finished products P in the NAFTA (principle of “completely knocked down” or “semi knocked down”). This makes sense as soon as the value content of trucks P (VCP,NAFTA) becomes greater or equal to VCNAFTA (62.5%). As for the semifinished goods S, in this scenario VCS,EU is smaller than VCEC-Mexico. Therefore, it is optimal to enter the NAFTA with the semifinished goods S through the USA, which in this case is the lowest tariff entry point, assemble them to P in the USA, and distribute the finished goods P to the USA, Canada, and Mexico.
- In scenario IV, the manufacturer allocates its value adding activities for semifinished goods S in a way that VCS,EU ≥ VCEC-Mexico, and for finished product P in a way that VCP,NAFTA ≥ VCNAFTA. From a tariff perspective, the assembly of P in Mexico would be the optimum.
There are considerable threats in a tariff-oriented supply chain. This is because the basis for the decision-making, that is, the value content of a product, the calculation method of VCFTA, and even TECH can alter rapidly. In addition, the degree of CTH can increase (here see [PlFi10]). Once a company has made long-term investments in facility locations and sourcing decisions based on an optimum tariffs scenario, it might suddenly be locked in a local supply chain (scenarios III, IV). As a consequence, it might no longer be able to compete with global competitors (scenarios I, II) due to relatively high sourcing costs. The following three scenarios have been picked out of a multitude of possibilities, in which a changing environment causes problems with VCFTA fulfillment.
- Scenario “supplier shortfall”: When a company has decided on local sourcing to match VCFTA requirements, a shortfall by a local supplier can have a crucial impact on tariff costs. If there are no alternative local suppliers, the company will be forced to switch to a global sourcing strategy. This would decrease the amount of originating materials and thus decrease the VCP,FTA of the product.
- Scenario “increasing capacity utilization”: A problem from the perspective of the VC of the product emerges as soon as increased capacity utilization (a much desired effect) reduces the total cost per product. This could happen because of, for example, manufacturing overheads being allocated to a greater amount of final products. As a decrease in total cost, this could cause a reduction of VCP,FTA.
- Scenario “rise of the value content (VCFTA) requested by the government”: This kind of increase could mean that RoO requirements cannot be met. The relevance of this factor is shown by the trend of the VCFTA in the NAFTA region for light vehicles set out in NAFTA Article 403. Whereas VCNAFTA was at 50% on Jan. 1, 1994, it increased to 56% on Jan. 1, 1998, and to 62.5% on Jan. 1, 2002 [Cana15]. With the new USMCA agreement, the value content increased to 75%.
The example shows that the potential benefit of a tariff-oriented supply chain structure is significant. Nevertheless, companies that seek to exploit the advantages need to be aware of the underlying risks. These risks need to be evaluated and tested before decision investments are made.
Course section 2.1: Subsections and their intended learning outcomes
2.1 Ownership and Trade in a Global Supply Chain
Intended learning outcomes: Present the concept of the make-or-buy decision in detail. Explain the value content requirements and tariff-orientation in a global supply chain. Describe the total cost of ownership in a global supply chain.
2.1.1 The Make-or-Buy Decision — Transaction Costs as the Reason of Insourcing or Outsourcing
Intended learning outcomes: Produce an overview on outsourcing and transaction costs. Disclose some factors that lead to a buy, or to a make decision. Differentiate between various forms of company-internal organization.
2.1.2 Assessing the risk of rising transaction costs from the outset, particularly with suppliers in low-wage countries
Intended Learning Outcomes: Present an overview of backsourcing, supplier development, and joint venture. Explain an example of the possible evolution of power over time with suppliers in low-wage countries.
2.1.3 RoO (Rules of Origin), Value Content Requirements in a Global Supply Chain — Global Trading
Intended learning outcomes: Produce an overview on terms such as tariff, free trade agreement (FTA), and free trade area. Explain the concepts of rules of origin (RoO), value content, and tariff heading.
2.1.3b Tariff-Orientation in a Global Supply Chain — Global Trading
Intended learning outcomes: Describe various scenarios for a truck manufacturer within the EU that wants to sell trucks in the NAFTA area.
2.1.4 TCO — Total Cost of Ownership in a Global Supply Chain
Intended learning outcomes: Explain the elements that make up the total cost of ownership. Disclose a method for analysis of the total cost of ownership (TCO).