Intended learning outcomes: Describe recording issues of goods from stock and completed operations. Produce an overview on progress checking, quality control, report of order termination, and automatic and rough-cut data collection.
Shop floor data collection provides for the reporting of all events relevant to planning and accounting during the value-added chain.
From this feedback, the exact state of orders can be derived, so that shop floor data collection additionally serves order monitoring and order checking as well as order coordination among orders that belong together in sales and distribution, R&D, production, and procurement.
Course section 15.3: Subsections and their intended learning outcomes
15.3 Order Monitoring and Shop Floor Data Collection
Intended learning outcomes: Describe recording issues of goods from stock and completed operations. Produce an overview on progress checking, quality control, report of order termination, and automatic and rough-cut data collection.
15.3.1 Recording Issues of Goods from Stock and the Backflush Technique
Intended learning outcomes: Differentiate between unplanned issuances and planned issuances. Produce an overview on backflush technique and critical point backflush technique.
15.3.2 Recording Completed Operations, and the Demonstrated Capacity
Intended learning outcomes: Describe the data collected after the completion of an operation. Identify demonstrated capacity and downtime.
15.3.3 Progress Checking, Quality Control, and Report of Order Termination
Intended learning outcomes: Produce an overview on progress checking, quality control and the quality control sheet. Identify the anticipated delay report and the order termination report.
15.3.4 Automatic Data Collection and Rough-Cut Data Collection
Intended learning outcomes: Produce an overview on Automatic identification and data capture (AIDC), bar codes, RFID. Describe the principle and issues of rough-cut data collection.
Course 15: Sections and their intended learning outcomes
Course 15 – Order Release and Control
Intended learning outcomes: Differentiate various techniques for order release. Explain in detail shop floor control. Present methods and techniques used for order monitoring and shop floor data collection. Describe distribution control.
15.1 Order Release
Intended learning outcomes: Describe order proposals for production and procurement as well as order release. Explain load-oriented order release (Loor) and capacity-oriented materials management (Corma).
15.2 Shop Floor Control — Production Activity Control (PAC) — Manufacturing Execution System (MES)
Intended learning outcomes: Describe the issuance of accompanying documents for production. Explain operations scheduling, dispatching, and finite forward scheduling. Present sequencing methods.
15.3 Order Monitoring and Shop Floor Data Collection
Intended learning outcomes: Describe recording issues of goods from stock and completed operations. Produce an overview on progress checking, quality control, report of order termination, and automatic and rough-cut data collection.
15.4 Distribution Control
Intended learning outcomes: Explain order picking, packaging, load building, and transportation to receiver.
15.5 Summary
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15.6 Keywords
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15.7 Scenarios and Exercises
Intended learning outcomes: Calculate examples for load-oriented order release (Loor) and for finite forward scheduling. Assess characteristics of capacity-oriented materials management (Corma) and of order Picking.
15.8 References
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